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  • ERVING INDUSTRIES MICROGRID PROJECT | Waldron

    < Back to all projects ERVING INDUSTRIES MICROGRID PROJECT LOCATION: Erving, MA DESIGN START: November 2014 SIZE & TECHNOLOGY: 5.6 MW Solar Turbine, Taurus 60 dual fuel combustion turbine with duct-fired heat recovery steam generator IN-SERVICE: December 2015 FIRM ROLE: EPC (Engineer, Procure, Construct), Commissioning Waldron served as the EPC (engineer, procure, construct) contractor for the Erving Paper CHP Project. The job consisted of a new CHP and building located adjacent to the mill’s existing steam plant, and included a Solar Turbines Taurus 60 dual fuel combustion turbine with a duct-fired, 600-psig heat recovery steam generator, connection to the mill’s existing compressed natural gas delivery system, a synthetic natural gas (propane + air) mixing system for secondary fuel to the duct burner, a revised 13.8 kV electrical interconnection with new switchgear, a black start generator, and various upgrades to the existing utility systems necessary to accommodate the project. Waldron worked with the mill and a team of subcontractors to complete engineering, procurement, construction and commissioning of this fast-track project within eighteen months from notice to proceed, working within and around the operating mill.

  • MIT LINCOLN LABORATORY FEASIBILITY STUDY | Waldron

    < Back to all projects MIT LINCOLN LABORATORY FEASIBILITY STUDY LOCATION: Bedford, MA PROJECT START: October 2019 PROJECT COMPLETION: April 2020 FIRM ROLE: Feasibility Study MIT Lincoln Laboratory (MITLL) is a federally funded research and development center chartered to apply advanced technology to problems of national security. MITLL occupies ~2.5 million GSF. Of that 2.5M GSF, 2.0M GSF is located on 110 acres (20 acres of which are MIT property) on the eastern perimeter of Hanscom Air Force Base. The majority of the campus buildings were constructed during the 1950s and 1960s. The last major building, Building S, was completed in 1994. MITLL is in the process of reviewing its real estate needs as well as beginning the implementation of a series of phased projects that will reshape the campus. MITLL is planning a complete revitalization of the campus which includes numerous new facilities. Waldron was retained to develop a Utility Master Plan to support both the new and existing facilities. The plan includes our hybrid approach to central plants, combining solar PV, battery energy storage system and trigeneration into a single centralized plant that will minimize utility cost, minimize greenhouse gas impacts, and provide for 100% supply of utilities in the event of a utility outage.

  • PORTSMOUTH NAVAL SHIPYARD | Waldron

    < Back to all projects PORTSMOUTH NAVAL SHIPYARD LOCATION: Kittery, ME SIZE & TECHNOLOGY: One—1.5 MW/2.5 MW-HR Energy Storage System DESIGN START: 2019 IN SERVICE: Spring 2021 FIRM ROLE: Engineer of Record Ameresco expanded the existing Combined Heat & Power (CHP) plant at the Portsmouth Naval Shipyard (PNSY) in Kittery, Maine. The CHP offset electrical purchases from the incumbent electrical utility and simultaneously produced steam to meet the facility’s requirements. Waldron’s scope included all engineering and the preparation of a detailed construction documents package to include all mechanical, electrical, civil-structural and instrumentation-controls requirements for the project. As part of the CHP expansion was the addition of one 1.5 MW/2.5 MW-hr Battery Energy Storage System (BESS). The BESS was attached to the CHP to create a hybrid-CHP microgrid. One 7.6 MW gas turbine generator One natural gas compressor package One heat recovery steam generator (HRSG) with fuel assisted firing (duct burner) capable of producing up to 70,000 lb/hr of steam at 200 psig and 420°F A new fully upgraded PLC-based control system for all new and existing CHP plant equipment. One (1) 1.5 MW/2.5 MW-hr Battery Energy Storage System The new CHP and BESS ties into and connects to the existing steam, condensate, water, sewer, and electrical systems. It has an automated MV switchgear and microgrid control system.

  • UMASS AMHERST | Waldron

    < Back to all projects UMASS AMHERST LOCATION: Amherst, MA START: Dec. 2017 COMPLETION: May 2018 FIRM ROLE: Engineer, Planner, Consultant Waldron Engineering & Construction, Inc. developed a comprehensive, 8,760-hr campus utility model that was used to evaluate various alternatives for adding steam production capacity to the existing Central Heating Plant. The model included existing high and low pressure steam generators, an existing combustion turbine with heat recovery, two backpressure steam turbines, three steam pressures, and multiple fuels, as well as various new technologies that were considered for addition. Tariff models for natural gas and grid electricity based on hourly equipment dispatch. Electric feeder loading was incorporated into the model, such that distribution constraints limited the electrical output of the generators, which enabled evaluation of savings associated with the infrastructure upgrade alternatives. The model was used to calculate the GHG emissions benefits/costs for various operational strategies being tested. The study incorporated assessments of financial/ environmental impact of batteries, additional renewable generation, and energy conservation measures on campus. The planning tool Waldron created, enabled an in-depth analysis of the financial and environmental outcomes associated with integrated various technologies into the UMass micro-grid. The model was used to explore the cost per unit of GHG reduction associated with various technology options, including building-integrated renewable technologies such as solar thermal, geothermal, and pellet-fuel biomass boilers.

  • UMASS POWER PLANT & DISTRIBUTION INFRASTRUCTURE SYSTEM STUDY | Waldron

    < Back to all projects UMASS POWER PLANT & DISTRIBUTION INFRASTRUCTURE SYSTEM STUDY LOCATION: Worcester, MA START: Fall 2018 COMPLETION: Spring 2019 FIRM ROLE: Engineering Consultant Waldron has been working on projects on the UMass Medical School Campus for over 20 years. The goal of this power plant and distribution infrastructure system study was to develop the most effective solution from a life cycle perspective to meet the evolving needs of the campus over the next 20—30 years. The three utilities that were studied included electric, steam and chilled water. As part of this project, Waldron performed an assessment of existing equipment and infrastructure, reviewed the current operating strategy, developed a conceptual upgrade to the campus metering scheme, and reviewed over twenty capital projects for their potential benefits to the system. For each of these capital projects Waldron conceptualized a project approach, calculated the life cycle outcomes for the campus using an 8,760-hr utility model, developed capital cost budgets for each, and also reviewed the level of urgency and environmental impacts of each. The project included hydraulic modeling of the steam and chilled water distribution systems, modeling of the electrical distribution system, and development of an 8,760-hr utility model with dispatch algorithms for the combustion turbine, three steam turbines, boilers and chillers within the UMMS facility. These models enabled investment grade accuracy for the life cycle cost analysis associated with each of the capital upgrades that were considered for the facility.

  • YALE UNIVERSITY ELECTRICAL WORK | Waldron

    < Back to all projects YALE UNIVERSITY ELECTRICAL WORK LOCATION: New Haven, CT PROJECT DATES: 2013 – 2016 FIRM ROLE: Designer, Commissioning Waldron has completed multiple projects for Yale University. Below are some of the electrical focused projects that have been completed. 1. Supplemental Generator Project a. Designed and installed 3 mobile generators to provide supplemental power to the Yale University Campus. The mobile generators operate in parallel with existing turbine generators and emergency generators. The three mobile generators run in parallel with each other and have load share capability. b. Controls of the generators are designed to operate the generator from three locations, local manually, chiller plant control room-automatically and the central power plant control room automatically. Controls for the new switchgear were connected into the DCS and existing synch panel for remote control. Raise/Lower voltage and frequency, synch check and other interlocks will be designed as needed. c. Arc Flash Study completed for all new equipment. d. Developed the Sequence of Operation for the generator control system. 2. New Vista Key Control Project a. Designed and commissioned the new Vista Switch Key Interlock Controls between four existing 15KV breakers. The Vista Switch Key Interlock Controls allow the associated 15 KV circuit breaker to be closed on a dead bus when the vista switch is open. This energizes the vista switch on the campus side of the switch and allows the utility to perform phase checks at the vista switch. The vista switch is not allowed to close if the key interlock switch is activated. All synchronizing remains across the 15KV breakers. b. Developed the Sequence of Operation for the Vista Switch Key Interlock control system.

  • ABOUT | Waldron Engineering & Construction, Inc.

    About Waldron specializes in engineering, construction, commissioning and testing of utility plants, peaking plants, combined heat and power, renewable energy, central heating and chilling facilities. As a premier power engineering and construction management firm in the US, Waldron prides itself on being a leader in advancing new and emerging energy production technologies and developing ways to bring them to commercial application. Whether you need engineering design, construction management, commissioning, or a full service EPC firm that can take a project from initial concept to final operation, we can partner with you to deliver the best solutions on time and on budget. Our reputation and exemplary skill set is well respected within the energy–focused community, and we would be delighted to share our references with you. LEADERSHIP OUR PEOPLE HISTORY

  • NASHUA WASTEWATER TREATMENT FACILITY | Waldron

    < Back to all projects NASHUA WASTEWATER TREATMENT FACILITY LOCATION: Nashua, NH DESIGN START: November 2017 DESIGN COMPLETION: March 2018 IN-SERVICE: August 2020 SIZE & TECHNOLOGY: 2 x 225 kW Engine Anaerobic Digester Gas/Natural Gas Blend FIRM ROLE: Engineer, Permitting Support, Commissioning Waldron performed a detailed evaluation of the existing cogeneration building at the Nashua Wastewater Treatment Facility (NWTF). The evaluation included the existing piping, renewable gas production, the two boilers, heat exchangers, gas cleaning room, the exhaust gas flare, and gas hold tank feed system. Waldron provided a preliminary design report on findings and recommended solutions. The renewable gas firing option allowed considerable financial and environmental benefits. Waldron was the Engineer of Record, environmental and electricity utility permitting agent for the project. The project included the replacement of an existing 300 kW engine generator and associated auxiliary equipment with two 225 kW engine generators, gas blending system for easy startup and to maintain consistent fuel gas quality at the engines, associated heat exchangers, new control system, and new electrical switchgear which enables net metering at the facility. The new design benefited the wastewater facility with significant energy savings and increased the overall operating efficiency, flexibility, and redundancy.

  • HARVARD BLACKSTONE – BOILER 13 | Waldron

    < Back to all projects HARVARD BLACKSTONE – BOILER 13 DESIGN START/COMPLETION: Spring 2006 – Summer 2007 SIZE & TECHNOLOGY: 5.0 MW Electric, 150,000 lb/hr steam fired boiler / backpressure steam turbine IN-SERVICE: Fall 2008 FIRM ROLE: EPC – Engineering, Procurement Support, Construct, Commissioning In 2003, Harvard purchased the Blackstone Station from NSTAR to insure a secure source of steam to serve the future campus expansion. Waldron was retained to provide technical due diligence for the purchase. Waldron was challenged by Harvard to develop a plan for Blackstone that would meet the Campus growth needs into 2020. The first step in the plan was the installation of Boiler 13, underground fuel oil storage, a steam turbine generator and a complete upgrade to the electrical and mechanical systems. Waldron’s scope was to develop the construction plans and specifications, construction management of the project for Harvard, commission, and test the new equipment.

  • YALE UNIVERSITY INVESTMENT GRADE STUDY | Waldron

    < Back to all projects YALE UNIVERSITY INVESTMENT GRADE STUDY LOCATION: New Haven, CT STUDY DATE: November 2011 FIRM ROLE: Investment Grade Study for Repowering the Central Utility Plant Waldron was selected by Yale University to develop a master plan for the repowering of the existing Central Utility Plant. The existing facility consists of three 5 MW gas turbines and heat recovery boilers that provide steam and electricity to the campus. The turbines are now at the end of their useful life. Waldron’s scope included the development of a Basis of Design document that quantified the future requirements for the Central Utility Plant. The requirements comprised thermal and electric load profiles, operational restraints, environmental requirements, and economic parameters. An operations model of the existing Central Utility Plant was developed to simulate the hourly operations of the plant serving the campus loads for a 20-year period, BAU case (Business as Usual). A series of alternatives were developed and run against the 20-year simulation to quantify the technical performance of the options operating against the campus loads. An economic model of the operations is linked to the simulation, taking into account utility rate structures, commodity costs, and other influences. The combined models provided a data set that was utilized for the selection of a preferred option to be refined in to an investment grade business case. The investment grade business case included a detailed construction cost estimate, linked to a construction plan, including rigging analysis and a phasing-in schedule. Detailed operating cost results were included from the 20-year simulation. Operations costs and maintenance costs were developed down to the individual staffing level, consumable consumptions, and LTSA quotations. A final set of project economics along with a probabilistic analysis was developed for presentation for the business case to the trustees.

  • UNH PROCESS LANDFILL GAS PROJECT | Waldron

    < Back to all projects UNH PROCESS LANDFILL GAS PROJECT LOCATION: Durham, NH IN-SERVICE: 2009 SIZE & TECHNOLOGY: 7.9 MW Turbine/HRSG duct-Landfill gas/natural gas blend FIRM ROLE: Engineering and Design Waldron Engineering was contracted by EMCOR to design the installation of a landfill gas to energy system for the existing Siemens gas turbine and a HRSG duct-burner for the University of New Hampshire. Waldron was the Engineer of Record for the process landfill gas (PLG) project and assisted with work on the aspects of the landfill gas conditioning. The landfill gas is conditioned and blended with natural gas for the operation of the cogeneration facility. Waldron was responsible for providing a construction package that defined the work for the mechanical, civil, electrical and controls portions of the work. The construction specifications for the work were provided as part of the package. All the specs were coordinated with the existing UNH equipment and materials to maintain the consistency of the equipment in the plant. The UNH Cogeneration Plant consists of a 7.9-megawatt dual-fuel combustion generator train, including a HRSG (heat recovery steam generator) with a duct burner that produces 100,000 pounds of steam per hour and a 1,200-ton chilled water plant.

  • HOWARD M. DOWN GENERATING STATION | Waldron

    < Back to all projects HOWARD M. DOWN GENERATING STATION LOCATION: Vineland, NJ DESIGN START/COMPLETION: Spring 2010 – Winter 2010 SIZE & TECHNOLOGY: 64 MW Trent 60 Gas Turbine / Dilution Air SCR / Natural Gas Compression / Utility Sub-Station IN-SERVICE: Spring 2012 FIRM ROLE: Engineering Vineland Municipal Electric Utility (VMEU) needed to expand the generating base within their service territory. A plan was developed to install 50 MW of capacity adjacent to the existing Howard Down generating station in downtown Vineland. Waldron was selected to be the engineer of record for the design of a new peaking facility. Waldron developed an equipment purchase set of specifications for a nominal 64 MW peaking gas turbine generator and SCR system. The bids were evaluated, and a recommendation was made to VMEU based on best value to select the Rolls Royce Trent 60 prime mover for the Howard Down Unit #11 . Waldron developed a detailed design package around the Trent 60 engine and supported VMEU in the selection and oversight of a general contractor to implement the design. The plant was placed in service on-time for the summer season, 2012.

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