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  • COLUMBIA UNIVERSITY | Waldron

    < Back to all projects COLUMBIA UNIVERSITY LOCATION: New York, NY STUDY DATE: April 2011 TECHNOLOGY: 11 MW 80,000 lb/hr Solar Mars Gas Turbine FIRM ROLE: Feasibility Study and Detailed Design Columbia University retained Waldron Engineering & Construction, Inc. to study the opportunity for Combined Heat and Power (CHP) at its Morningside Campus. The CHP will include on-site electric generation and recovery of waste heat in the generation of electricity to heat and cool campus buildings. The single most important driver for the study, other than its economic feasibility, was to determine if CHP offers a cost effective and reliable means to significantly reduce the University’s GHG emissions thru the recovery of waste heat and reduction of fossil fuel burning, in indirect purchased electricity and onsite usage, to meet the Morningside Campus’s energy needs. The project team considered a wide range of CHP technologies and configurations to be sited at the existing steam & chiller plants below the Center for Engineering and Physical Science Research (CEPSR). The CHP technologies investigated included: combustion turbines, fuel cells, reciprocating engines, and steam turbines in configurations sized up to about 14.5 MW. Waldron was selected to execute the detailed design for the project.

  • JAMAICA BROILERS | Waldron

    < Back to all projects JAMAICA BROILERS LOCATION: Spring Garden, Jamaica IN-SERVICE: 2002 SIZE & TECHNOLOGY: 15 MW Heavy Oiled Fired Reciprocating Engine FIRM ROLE: Owner’s Engineer Waldron Engineering was engaged to develop a design concept for a cogeneration plant at a food processing facility. The plant size was 15,300 KW with 50,000 lbs/hr of steam generation. The prime movers for this project are multiple #6 oil fired Wartsilla reciprocating engines exhausting into a single heat recovery steam generator, a dual fuel package boiler and a hot water absorption chiller. Waldron Engineering oversaw the letting of the EPC contract and the commissioning of the plant systems as the Owner’s Independent Engineer.

  • TECHNOLOGIES | Waldron

    Waldron is a technology-driven company with the experience to execute projects that utilize the following: Hydrogen, Biomass, Organic Rankine Cycle, Renewable Natural Gas, Battery Energy Storage Systems, Microgrid, Solar, Heat Pumps, Hybrid CHP, Technologies Waldron is a technology driven company with the experience to execute projects that utilize the following: Hydrogen Generation storage and distribution of Hydrogen requires a special set of expertise to navigate the challenges of this renewable energy gas. We utilize our process design expertise developed executing many Hydrogen projects to optimize the project economics and apply our experience codes and regulations to secure a reliable, safe installation. Key Project: USPS Maryland Hydrogen Biomass After 30 years of working on Biomass projects, Waldron has developed an expertise that ensures accurate performance and economic modeling. We utilize technology solutions that bridge the fuel available to the customer’s energy needs. Our team has the practical know how to execute the design details that will yield project success. Key Project: Fraser Paper Biomass Organic Rankine Cycle (ORC) Process Waste Heat is the new energy gold to be mined as a source of renewable energy. Waldron’s advanced thermodynamic modeling will accurately determine the value of your existing waste stream. We work with packaged units utilizing commercial refrigerants to custom designs that utilize the range from supercritical CO2 to Iso Butane. Our implementation experience with advanced hydrocarbon cycles provides us with the expertise to turn your waste heat into an economic and environmental asset. Key Project: Generadora Electrical Del Norte (Genor ) Organic Rankine Cycle Renewable Natural Gas Organic Waste is now a fuel to be utilized in the new renewable energy space. Material that is typically composed or landfilled can now be converted to pipeline quality Renewable Natural Gas and utilized on site or injected into the natural gas system. Our experience with energy generation systems that utilize a range of gas compositions provides us with the unique capability to implement microgrids that utilize Anaerobic Digestion Renewable Natural Gas. Key Project: Nashua Wastewater Treatment Facility Anaerobic Digestion Battery Energy Storage Systems Battery Energy Storage Systems have matured into a commercially available mass-produced product. The application of the product to our customers systems and energy challenges is the key to success for BESS projects. Waldron can model the system for optimal economic benefit, install the controls to ensure that economic success, and install the system and auxiliaries that will ensure the safe operation. Key Project: MRMC Battery Energy Storage System Battery Energy Storage Systems Microgrid Thirty years ago, Waldron took the technology lead in the designing, building and commissioning microgrids and has never looked back. Our microgrids are powered by a range of technologies that provide positive economics, resiliency and sustainability solutions for our customers. We continue to advance our hybrid designs, responding to the ever-changing landscape for our clients. Key Project: Biogen CHP Microgrid Solar Solar As part of our approach to maximize the use of zero carbon sources of energy. Waldron integrates solar into our microgrids in our hybrid approach to develop solutions that provide minimal carbon impact for the energy needs of our clients. The integration of solar with other assets requires planning and process controls to deliver optimal economics. Key Project: Smith College Heat Pumps Waldron’s process modeling allows us to bridge the gap between heat available and the process needs of our clients. We utilize heat pumps to maximize the heat recovery potential for a site increasing the energy quality of waste streams to match the facilities consumption needs. Heat Pumps Hybrid CHP The emergence and commercialization of battery energy storage systems has created a new operational paradigm for combined heat and power facilities. Disconnecting the generation and consumption of electricity allows for the CHP facility to operate at optimal efficiency for the current and future conditions. Key Project: TWA Flight Center Hotel Energy Center Hybrid CHP Compressed Air Energy Storage Infrastructure exists throughout the North America for the storage of natural gas in natural occurring salt domes. These domes can be repurposed to store compressed air for energy storage. The process involves compressing air during peak generation of wind or solar energy and expanding it during periods when the renewable resource is unavailable. Key Project: Conoco Phillips Compressed Air Energy Storage Anchor 2

  • LEADERSHIP | Waldron

    For thirty years, Waldron Engineering & Construction has delivered custom-engineered energy solutions to a diverse array of clients. From turnkey facilities to fresh insights that drive decision-making, we offer resilient, innovative and constructible solutions built to thrive in today’s dynamic utility landscape. Anchor 1 TERENCE WALDRON, P.E. CEO Terry attended Monsignor Bonner High School in the suburbs of Philadelphia. There he became a member of the school’s crew team, spending afternoons rowing on the Schuylkill River. Prompted by his thirst for technical knowledge and desire to advance his rowing, he went on to Columbia University in New York City. In 1982 he graduated from Columbia with a Bachelor of Science degree in Engineering Mechanics with a strong concentration in applied mathematics. During his tenure at Columbia he worked as an intern with Stone and Webster, joining the firm full time after graduation and working on the design of nuclear power plants. Foreseeing the decline of the nuclear power industry, he moved his talents to Boston and joined Chas. T. Main. At Main he was a mechanical engineer working in the industrial power group. While at Main he developed PC-based applications for performing heat balance and fluid flow modeling systems. Terry then founded Waldron Engineering when it became evident there was a need for highly skilled engineering services with responsive customer focus for the new independent power industry. For the last 28 years he has lead Waldron to become an industry leader in the CHP and private power industry. When not offering solutions to clients, Terry spends time with his wife and five children. He enjoys running, rowing, biking and devouring historical novels. But, a true geek at heart, he has the most fun developing ideas for new energy technologies – some of which will soon come to fruition. JOHN SWEET, P.E President John attended the University of Michigan and graduated with a Mechanical Engineering Degree. He then spent over 5 years in the U.S. Navy as a commissioned officer in the Nuclear Powered Surface Warfare community. In addition to other combat systems related assignments in the Navy, he was the electrical distribution officer on-board the USS Enterprise, a nuclear-powered aircraft carrier where he also was responsible for the supervision of the operation of a dual nuclear reactor plant complex. Shortly after leaving the Navy, he attended Boston College where he earned his MBA. John helped to launch Waldron in 1992. During his career at Waldron he has worked in various roles, from mechanical engineer to lead mechanical engineer as well as project management and corporate management responsibilities. He has been involved in power projects around the world from Indonesia and India to Peru and Honduras, as well as many in the U.S. He has been responsible for the management of the engineering, procurement and construction of several of Waldron’s largest Combined Heat and Power projects. He enjoys cycling, golfing, playing chess, and spending time with his wife and daughters at the beach near their home in Kennebunk, Maine. John Sweet David Forbes GRANT PAGE VP of Construction Grant earned a bachelor’s degree from Massachusetts Maritime Academy where he majored in Marine Engineering and minored in Plant and Facilities Engineering. He also received an MBA from Franklin Pierce University. Grant spent several years working at the Portsmouth Naval Shipyard as a maintenance and planning engineer. Grant went on to work in the industrial construction and public utility sector, building 20+ years of experience as an engineer, estimator, project manager, and safety officer. His expertise includes the development and execution of projects using Construction Manager at Risk; Design-Build; and Engineering, Procurement, and Construction (EPC) project delivery methods. Grant lives in southern New Hampshire where he enjoys spending time with his wife and two children. In the summer he can be found in the New Hampshire Lakes Region boating with family and friends. In the fall he can rarely be found, as he wanders into the woods… sometimes in blaze orange and sometimes in camouflage. MICHAEL MARK, P.E. VP of Engineering After a brief tenure in the mid-West, Michael landed in Alabama in time to join-up for the first grade, where as a transplant he struggled to put the sport of football in its appropriate context. This was rectified by his enrollment at Auburn University, where his formal education on the matter was completed. He participated in the Cooperative Education Program while at Auburn and worked for two years with Rheem Manufacturing in Montgomery, AL while completing his Mechanical Engineering Degree. After graduation Michael moved to Maine, bought a suit, and responded to an outdated job posting that confused everyone involved, but led to a part-time position at Waldron in 2000. The part-time aspect of his employment lasted for about a day, since which time Michael has progressed steadily within the company to his current position. He has worked on projects of all shapes and sizes, from studies to commissioning, including construction projects with steam turbines, power boilers, reciprocating engines and combustion turbines. Michael continues to live in Maine with his wife. He enjoys both reading and writing, with a smattering of his favorite novels being Cryptonomicon by Neal Stephenson, Mason & Dixon by Thomas Pynchon, and White Noise by Don DeLillo. As far as technical books go, The End of Certainty by Ilya Prigogine went down pretty well, as did The Rainbow and the Worm by Mae-Wan Ho. He grew up on a steady diet of Jim Kjelgaard stories. MICHAEL MARK, P.E. VP of Engineering After a brief tenure in the mid-West, Michael landed in Alabama in time to join-up for the first grade, where as a transplant he struggled to put the sport of football in its appropriate context. This was rectified by his enrollment at Auburn University, where his formal education on the matter was completed. He participated in the Cooperative Education Program while at Auburn and worked for two years with Rheem Manufacturing in Montgomery, AL while completing his Mechanical Engineering Degree. After graduation Michael moved to Maine, bought a suit, and responded to an outdated job posting that confused everyone involved, but led to a part-time position at Waldron in 2000. The part-time aspect of his employment lasted for about a day, since which time Michael has progressed steadily within the company to his current position. He has worked on projects of all shapes and sizes, from studies to commissioning, including construction projects with steam turbines, power boilers, reciprocating engines and combustion turbines. Michael continues to live in Maine with his wife. He enjoys both reading and writing, with a smattering of his favorite novels being Cryptonomicon by Neal Stephenson, Mason & Dixon by Thomas Pynchon, and White Noise by Don DeLillo. As far as technical books go, The End of Certainty by Ilya Prigogine went down pretty well, as did The Rainbow and the Worm by Mae-Wan Ho. He grew up on a steady diet of Jim Kjelgaard stories. Michael Mark

  • ANALYTICS | Waldron

    Energy projects today face the unprecedented challenge of balancing economic, functional, and environmental outcomes in the face of rapidly evolving regulatory and market conditions. Waldron’s industry-leading analytics provide the strategic insights necessary to make efficient investment decisions, track program performance over time, assess risk and track the key metrics most important to your organization. ANALYTICS Energy projects today face the unprecedented challenge of balancing economic, functional, and environmental outcomes in the face of rapidly evolving regulatory and market conditions. Waldron’s industry-leading analytics provide the strategic insights necessary to make efficient investment decisions, track program performance over time, assess risk and track the key metrics most important to your organization. DATA-DRIVEN RESULTS ENERGY MODELING TOOLS The cornerstone of Waldron’s analytical services is a proprietary, internally-developed software platform capable of performing integrated electrical, thermal, economic, and greenhouse gas emissions calculations for complex microgrid systems. Some basic features of the platform are the following: Utilizes equipment performance curve library enables accurate prediction of part-load performance of major electrical and thermal generation equipment. Incorporates electrical generation, solar PV, heat recovery, energy storage systems, centrifugal and absorption chilling, heat recovery chilling, heat pump technologies and other principal utility generation assets. Manages a portfolio of individual building loads that vary in time due to construction, demolition, energy efficiency retrofits, and demand-side management programs. Modifies the condition or performance of microgrid assets over time, such as time-varying fuel cell plant performance, combustion turbine degradation between overhauls, etc. Dispatches electric and thermal generation assets to concurrently meet electrical, steam, hot water and chilled water loads. Integrates multiple commodity supply cost futures, utility tariffs, and procurement strategies. Incorporates scheduled and unscheduled (randomly selected) maintenance periods and equipment availability profiles. Performs internal auxiliary load calculations for central energy plant and microgrid parasitic loads. Capable of incorporating and simultaneously dispatching multiple facilities on a common microgrid. STRATEGIC INSIGHTS Our array of in-house tools coupled with our experience in the design, construction and commissioning of energy generation and delivery systems enables us to offer true investment grade analysis. Our flexible tools allow rapid assessment of changes to market, regulatory or supply/demand conditions, so that existing assets are deployed optimally throughout their operating lifetimes. Determine optimal microgrid equipment configurations Efficiently identify key project drivers, sensitivities, and risks Track asset performance year-over-year compared to benchmark models Evaluate the true impact of Energy Conservation Measures (ECM’s) in a microgrid environment Identify the most cost-effective and environmentally sound dispatching strategies Determine the true cost of outages and equipment downtime Develop and/or analyze microgrid rate structures based upon calibrated system models Optimize returns on demand-side investments

  • ENGINEERING | Waldron

    Waldron’s detailed engineering packages are fully-coordinated, comprehensive, and informed by the client’s needs. The key is to understand the stakeholder’s goals, and structure a set of plans and specifications that clearly communicate these goals to the contractors. In turn, the result is a well-defined, successful project. ENGINEERING Waldron’s detailed engineering packages are fully-coordinated, comprehensive, and informed by the client’s needs. The key is to understand the stakeholder’s goals, and structure a set of plans and specifications that clearly communicate these goals to the contractors. In turn, the result is a well-defined, successful project. OUR PROCESS Important steps in the engineering and design services process include: PROJECT DEVELOPMENT The project development process can be a tortuous path through a maze of regulatory, contractual and financial barriers. Navigating this gauntlet successfully requires knowledge of the ways in which facility performance, technical constraints, and regulatory obligations coincide. Our direct experience bringing energy facilities from concept to operation enables us to optimize the path for you without sacrificing key outcomes. DETAILED ENGINEERING & DESIGN Waldron’s detailed engineering and design process is an orchestrated flow of information that proceeds from a comprehensive understanding of stakeholder goals to a set of plans and specifications that is specific to the project’s needs. We take a “no more and no less than is needed” approach: our multi-discipline in-house coordination process emphasizes comprehensive drawing sets with little to no delegated design, while our specifications are pared down to those requirements both specific to and essential to the project. The result is a design package truly ready for bidding and construction, which minimizes change orders and project delays by providing the clear direction that is required for an efficient construction process. CONSTRUCTION ADMINISTRATION Every construction project presents unique challenges. The key to success is working proactively with the vendors and trade subcontractors to navigate those challenges in a timely and cost-effective manner on behalf of the Owner. Waldron emphasizes productive relationships with all stakeholders, and adopts a responsive, flexible approach to overcoming obstacles and keeping the project on track. Because the starting point is a comprehensive, fully-coordinated design, our teams have the ability to quickly identify the impacts of design decisions on all project disciplines and resolve field challenges practically and efficiently.

  • FAA – EMERGENCY GENERATOR PROJECTS | Waldron

    < Back to all projects FAA – EMERGENCY GENERATOR PROJECTS LOCATION: Multiple Locations DESIGN START/COMPLETION: 2002 – 2010 SIZE & TECHNOLOGY: High Reliability Electrical Systems FIRM ROLE: Engineering Design Waldron served as the Engineer for a series of emergency/standby generator upgrades and/or replacements at radar sites across the United States for the Federal Aviation Administration. A typical project included an engine generator, automatic transfer switch, load bank, HVAC upgrades and a fuel tank/pump system.

  • NEWINGTON ENERGY | Waldron

    < Back to all projects NEWINGTON ENERGY LOCATION: Newington, NH IN-SERVICE: May 2004 SIZE & TECHNOLOGY: 2x-GE 7FA Combustion Turbines with dry, low NOx Combustors FIRM ROLE: Owner’s Engineer, Design Engineer, Commissioning Waldron Engineering was engaged to act as the Independent Engineer on behalf of the owner, Con Edison Development. The installed facility generates 535 MW of electricity using natural gas or No. 2 Fuel Oil. Emissions is controlled by using a combination of low NOx combustion and SCR in the HRSG. Waldron had a full-time presence on-site to supervise the design, construction, commissioning and testing of the plant on the owner’s behalf.

  • MILFORD REGIONAL MEDICAL CENTER MICROGRID | Waldron

    < Back to all projects MILFORD REGIONAL MEDICAL CENTER MICROGRID LOCATION: Milford, MA DESIGN START: January 2015 SIZE & TECHNOLOGY: 800 kW Reciprocating Engine IN-SERVICE: December 2015 FIRM ROLE: Engineering, Construction, Commissioning The installation of a new combined heat and power (CHP) system at the Milford Regional Medical Center was executed as a fast track project by Waldron. Milford was looking for cost savings and resiliency for their campus. The new CHP system included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. Heat from the jacket water system and the engine exhaust are utilized to produce 15 psig steam for the hospital low pressure system. Energy from the engine lube oil system was recovered and utilized for the domestic hot water system. The CHP system will provide operational cost savings and in the event of a power outage, could supplement the emergency diesel engines to provide power to the hospital. The project was completed in 10 months, from notice to proceed to utility acceptance testing. 600 kW and 600 kWh Energy Storage System (ESS) operating in parallel with the existing CHP and utility. The ESS has the capability to black start the CHP and together can operate isolated from the Grid. With this new ESS addition, Milford Hospital established a highly resilient microgrid system with the option to add PV or other renewable generations. This project is endorsed by MA Dept of Energy Resource (DOER) Resilience Program. An economic benefit of ESS, is that it is able to do peak shaving to reduce the overall energy costs. Scope of work included: Construction Permitting Balance of Point—Detailed Design Review CAT Supplied Equipment Submittals Elevated Gas Permit Variance Construction Commissioning

  • OUR PEOPLE | Waldron

    Waldron’s most important asset is its people. Whether it’s working an outage, responding to an urgent request for support, managing critical project information, or gathering around a conference table to ensure each aspect of your project has been carefully considered, it’s our people who make the difference that we deliver. Our People Waldron’s most important asset is its people. Whether it’s working an outage, responding to an urgent request for s upport, managing critical project information, or gathering around a conference table to ensure each aspect of your project has been carefully considered, it’s our people who make the difference that we deliver. We’re proud to employ some of the energy industry’s top profes sio nals—people who are committed to ensuring each project is a success, and who have the knowledge and skills to accomplish the task. Our team brings extensive experience across each of the engineering and design disciplines we cover, and everyone in the organization shares a focus on delivering solutions to our clients. We believe in ongoing mentoring We believe in continuing education and training for our staff to stay up-to-date. Whether you are new to a role or looking to update your skills, we believe in constant education and cross-functional learning. We nurture a culture of caring Waldron provides industry leading benefits for our employees including healthcare and tuition reimbursement. We provide a hybrid working environment that embraces both a work from home aspect coupled with an in office work component that fosters flexibility, mentoring, learning and a shared understanding of Waldron’s culture and values. We encourage personal professional development along a career path that leads to professional registration as an engineer or other relevant credentials. New Hampshire’s seacoast is our home and our playground Our main office is located in an area of the New England Seacoast that could be called a 'Hidden Gem'. Many of our employees get together after the workday to mountain bike in trails adjacent to our office. Downtown Exeter, NH has a vibrant culture and community. Nearby Portsmouth, NH is a progressive and eclectic mix of stunning architecture with fantastic dining, shopping, and commercial experiences. Escape to the beach, only a 15-minute ride from our office. Natural beauty and adventures like snow skiing, water-skiing, mountain hiking, and rock climbing are a short drive to Northern New Hampshire, Maine, or Vermont. We make time for fun Waldron has a supportive work environment that thrives on taking time to connect. We frequently enjoy morning doughnuts, lunches catered by local food trucks, sunset cruises, and ax throwing.

  • MRMC BATTERY ENERGY STORAGE SYSTEM | Waldron

    < Back to all projects MRMC BATTERY ENERGY STORAGE SYSTEM LOCATION: Milford, MA DESIGN START: November 2018 IN SERVICE: January 2020 SIZE & TECHNOLOGY: 710 kW/510 kW-Hr FIRM ROLE: Engineering, Construction Management and Commissioning The installation of a Battery Energy Storage System at the Milford Regional Medical Center was executed as an EPC (Engineer-Procure-Construct) project. Milford was looking for resiliency and peak demand reduction for their campus. The new BESS supplements operation of the existing CHP system which included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. The now Hybrid-CHP system will provide operational cost savings and in the event of a power outage, it could supplement the emergency diesel engines to provide power to the hospital. The project was installed in association with the MA-DOER. Scope of work included: Engineering and Design Procurement Permitting Construction Commissioning Turn-over

  • BAYSTATE MEDICAL CENTER MICROGRID | Waldron

    < Back to all projects BAYSTATE MEDICAL CENTER MICROGRID LOCATION: Springfield, MA DESIGN START: July 2015 IN-SERVICE: December 2017 SIZE & TECHNOLOGY: Mercury 50 Gas Turbine Generator, Duct-fired, heat recovery steam generator, Steam absorption chiller, Black Start Reciprocating Engine, Natural Gas Compression System, Medium and low voltage switchgear FIRM ROLE: Engineer, Design, Equipment Procurement, Construction Waldron Engineering & Construction is the design-builder for a new natural gas fired Combined Heat and Power (CHP) project located at the largest level I trauma center hospital in western Massachusetts, Baystate Medical Center in Springfield. The project includes a new power plant building, the first Solar Turbines Mercury 50 Gas turbine generator to be permitted in Massachusetts, a duct fired heat recovery steam generator, a new steam absorption chilling system, a new natural gas compression system, a new black start reciprocating engine, new medium and low voltage switchgear as well as modifications to an existing steam and chilled water plant. The project’s equipment has also been engineered for the future installation of a hot water system to further reduce the hospitals energy costs and carbon footprint. Waldron’s prime construction subcontractor on the project is Cianbro Corporation. The project has a unique financing structure that includes a federal grant from the department of housing and urban development, incentives from the local electric utility and grants from the state of Massachusetts. The project will provide energy cost savings for the medical center for years to come.

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