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  • UNIVERSITY OF MASSACHUSETTS MEDICAL SCHOOL | Waldron

    < Back to all projects UNIVERSITY OF MASSACHUSETTS MEDICAL SCHOOL LOCATION: Worcester, MA DESIGN START: Winter 2010 DESIGN COMPLETION: Winter 2011 SIZE & TECHNOLOGY: 7.5 MW Electric, 60,000 lb/hr Steam, 4,000 ton Electric Chiller, Dual Fuel Combustion Turbine FIRM ROLE: Engineering, Construction Management, Technical Support and Commissioning The University of Massachusetts Medical School (UMMS) in Worcester is a large medical hospital, research center, and medical school campus. Due to continuing campus expansion, their existing cogeneration facility could not meet capacity. Energy efficiency and reliability were key concerns in developing plant options. Waldron Engineering was selected to do the engineering and design of the UMMS cogeneration plant expansion. The cogeneration plant expansion included a 7.5 MW dual fuel combustion turbine, a fired HRSG rated at 60,000 lb/hr, 1100 psig and 850ºF, a new natural gas compressor, a new 4000 TR electrical chiller and a new plant master electrical control system with intelligent load shedding scheme that greatly enhanced the overall electrical system reliability. The new cogeneration system boosted the overall efficiency from 55% to over 70%, exceeding expectations. The project scope included: building structural design electrical design—included interconnection between the existing generators and the new electrical system to shape a complete load shedding scheme mechanical design— included high pressure steam system connecting with the existing steam system new HP natural gas system modified an existing 80,000 gal no. 6 fuel oil system to no.2 fuel oil system.

  • BRIGHAM & WOMEN'S BATTERY ENERGY STORAGE SYSTEM | Waldron

    < Back to all projects BRIGHAM & WOMEN'S BATTERY ENERGY STORAGE SYSTEM LOCATION: Boston, MA DESIGN START: November 2018 DESIGN COMPLETION: December 2019 SIZE & TECHNOLOGY: 1 MW/660kW-Hr FIRM ROLE: Engineering, Construction Management and Commissioning The installation of a Battery Energy Storage System (BESS) at the Brigham & Women’s Hospital was executed as an EPC (Engineer-Procure-Construct) project. BWH was looking for resiliency and peak demand reduction for their campus. The new battery energy storage system supplements operation of the existing CHP system which included a 4 MW natural gas fired Caterpillar engine and waste heat recovery. The now Hybrid-CHP system will provide operational cost savings and in the event of a power outage, could supplement the emergency diesel engines to provide power to the hospital. The project was installed in association with the MA-DOER. Scope of work included: Engineering and Design Procurement Permitting Construction Commissioning Turn-over

  • UNH PROCESS LANDFILL GAS PROJECT | Waldron

    < Back to all projects UNH PROCESS LANDFILL GAS PROJECT LOCATION: Durham, NH IN-SERVICE: 2009 SIZE & TECHNOLOGY: 7.9 MW Turbine/HRSG duct-Landfill gas/natural gas blend FIRM ROLE: Engineering and Design Waldron Engineering was contracted by EMCOR to design the installation of a landfill gas to energy system for the existing Siemens gas turbine and a HRSG duct-burner for the University of New Hampshire. Waldron was the Engineer of Record for the process landfill gas (PLG) project and assisted with work on the aspects of the landfill gas conditioning. The landfill gas is conditioned and blended with natural gas for the operation of the cogeneration facility. Waldron was responsible for providing a construction package that defined the work for the mechanical, civil, electrical and controls portions of the work. The construction specifications for the work were provided as part of the package. All the specs were coordinated with the existing UNH equipment and materials to maintain the consistency of the equipment in the plant. The UNH Cogeneration Plant consists of a 7.9-megawatt dual-fuel combustion generator train, including a HRSG (heat recovery steam generator) with a duct burner that produces 100,000 pounds of steam per hour and a 1,200-ton chilled water plant.

  • ONE BRYANT PARK MICROGRID | Waldron

    < Back to all projects ONE BRYANT PARK MICROGRID LOCATION: New York, NY DESIGN START/COMPLETION: Spring 2006 – Spring 2007 SIZE & TECHNOLOGY: 4.5 MW Electric 50,000 lb/hr steam Gas Turbine / HRSG IN-SERVICE: Spring 2009 FIRM ROLE: Engineering, Construction Management, Technical Support The Durst Organization builds, owns, and operates some of the world’s most innovative and efficient buildings. In developing the One Bryant Park building (a.k.a The Bank of America Tower), The Durst Organization made a commitment to achieving the lowest environmental footprint. The building, which is located one block off Times Square on Sixth Avenue, is a 50-story structure that is predominately leased by Bank of America. The building is designed to conserve energy wherever possible. The energy that is consumed is supplied by a gas turbine-based CHP facility located on the 7th floor podium. Waldron designed the complete plant around the Solar Mercury 50 gas turbine that exhausts into a fired HRSG. The HRSG is sized to serve the complete needs of the building. The building set a new standard in sustainable commercial construction by utilizing the least amount of energy possible, and the energy consumed is generated in the most efficient manner possible. It is the first LEED Platinum high-rise office tower in North America and ranks among the most environmentally advanced skyscrapers in the world.

  • FRASER PAPER MILL/NEXFOR | Waldron

    < Back to all projects FRASER PAPER MILL/NEXFOR LOCATION: Edmundston, New Brunswick DESIGN START: 1995 DESIGN COMPLETION: 1998 IN-SERVICE: Commercial Operation beginning early 1998 SIZE & TECHNOLOGY: 45 MW net, Hydrograte Stoker, Biomass-Fired Boiler FIRM ROLE: Owner’s Engineer, Engineering, Construction Management and Commissioning Waldron Engineering was engaged to act as the owner’s engineering group during the development of a biomass fueled cogeneration facility for a 1300 ton per day paper mill in Edmundston. The installed facility generated 45 MW of electricity and an equivalent thermal load of 60 MW. Waldron developed the plant’s conceptual design. Additionally, Waldron dealt with boiler efficiency analysis, thermodynamic cycle design, and conceptual layout, technical and economic optimization of design. Finally, Waldron developed and evaluated the EPC contract bids. This project successfully meets all thermal output designed at concept. As of 1998 the Fraser Cogeneration Power Plant was the largest biomass-fueled boiler in North America.

  • NATIONAL AERONAUTICS & SPACE ADMINISTRATION | Waldron

    < Back to all projects NATIONAL AERONAUTICS & SPACE ADMINISTRATION LOCATION: Hampton, VA IN-SERVICE: 2008 SIZE & TECHNOLOGY: Steam and Condensate Distribution System FIRM ROLE: Engineer of Record NASA undertook a major steam distribution redesign project to replace an aging system that could no longer support the integration of two remote steam generating plants and was having water hammer problems that were causing structural challenges. Waldron was selected to engineer and design a new system for steam supply and condensate return for NASA’s Langley Research Center. The system installed over a mile of piping and integrated many buildings on the center’s campus into the distribution system that had to be capable of receiving steam from two remotely located steam generating plants. The system consisted of above ground sections, direct buried sections and underground utility tunnel-based sections, all support and anchoring components and flow and pressure control devices and instrumentation. Steam conditions are 400 psig saturated steam and flow rate of 75,000 lb/hr.

  • LONGWOOD MEDICAL ENERGY COMPREHENSIVE STUDY | Waldron

    < Back to all projects LONGWOOD MEDICAL ENERGY COMPREHENSIVE STUDY LOCATION: Boston, MA STUDY DATE: November 2014 – December 2015 SIZE & TECHNOLOGY: Gas Turbines, Reciprocating Engines, Chillers, Boilers FIRM ROLE: Feasibility Study The Longwood Medical Area (LMA) is a world-class medical and academic center located between Brookline and Mission Hill. With the central energy plant serving the hospital district getting close to 40 years in age, Longwood Medical Energy commissioned Waldron Engineering & Construction, Inc. to develop a study for the replacement of the existing facility and distribution net-work. Longwood Medical Energy consists of Brigham & Women’s, Harvard Medical School, Children’s Hospital, Beth Israel Deaconess Medical Center, Dana Farber Cancer Institute, Jimmy Fund and other healthcare and research facilities. The comprehensive study covered load analysis with growth projections, central plant, distributed generation and satellite plant options and radial, loop and other distribution options. The technical options include gas turbines, reciprocating engines, chillers, boilers and complete balance of plant. Work included life cycle performance projections, O&M cost budgets and construction cost estimates.

  • ANALYTICS | Waldron

    Energy projects today face the unprecedented challenge of balancing economic, functional, and environmental outcomes in the face of rapidly evolving regulatory and market conditions. Waldron’s industry-leading analytics provide the strategic insights necessary to make efficient investment decisions, track program performance over time, assess risk and track the key metrics most important to your organization. ANALYTICS Energy projects today face the unprecedented challenge of balancing economic, functional, and environmental outcomes in the face of rapidly evolving regulatory and market conditions. Waldron’s industry-leading analytics provide the strategic insights necessary to make efficient investment decisions, track program performance over time, assess risk and track the key metrics most important to your organization. DATA-DRIVEN RESULTS ENERGY MODELING TOOLS The cornerstone of Waldron’s analytical services is a proprietary, internally-developed software platform capable of performing integrated electrical, thermal, economic, and greenhouse gas emissions calculations for complex microgrid systems. Some basic features of the platform are the following: Utilizes equipment performance curve library enables accurate prediction of part-load performance of major electrical and thermal generation equipment. Incorporates electrical generation, solar PV, heat recovery, energy storage systems, centrifugal and absorption chilling, heat recovery chilling, heat pump technologies and other principal utility generation assets. Manages a portfolio of individual building loads that vary in time due to construction, demolition, energy efficiency retrofits, and demand-side management programs. Modifies the condition or performance of microgrid assets over time, such as time-varying fuel cell plant performance, combustion turbine degradation between overhauls, etc. Dispatches electric and thermal generation assets to concurrently meet electrical, steam, hot water and chilled water loads. Integrates multiple commodity supply cost futures, utility tariffs, and procurement strategies. Incorporates scheduled and unscheduled (randomly selected) maintenance periods and equipment availability profiles. Performs internal auxiliary load calculations for central energy plant and microgrid parasitic loads. Capable of incorporating and simultaneously dispatching multiple facilities on a common microgrid. STRATEGIC INSIGHTS Our array of in-house tools coupled with our experience in the design, construction and commissioning of energy generation and delivery systems enables us to offer true investment grade analysis. Our flexible tools allow rapid assessment of changes to market, regulatory or supply/demand conditions, so that existing assets are deployed optimally throughout their operating lifetimes. Determine optimal microgrid equipment configurations Efficiently identify key project drivers, sensitivities, and risks Track asset performance year-over-year compared to benchmark models Evaluate the true impact of Energy Conservation Measures (ECM’s) in a microgrid environment Identify the most cost-effective and environmentally sound dispatching strategies Determine the true cost of outages and equipment downtime Develop and/or analyze microgrid rate structures based upon calibrated system models Optimize returns on demand-side investments

  • ENGINEERING | Waldron

    Waldron’s detailed engineering packages are fully-coordinated, comprehensive, and informed by the client’s needs. The key is to understand the stakeholder’s goals, and structure a set of plans and specifications that clearly communicate these goals to the contractors. In turn, the result is a well-defined, successful project. ENGINEERING Waldron’s detailed engineering packages are fully-coordinated, comprehensive, and informed by the client’s needs. The key is to understand the stakeholder’s goals, and structure a set of plans and specifications that clearly communicate these goals to the contractors. In turn, the result is a well-defined, successful project. OUR PROCESS Important steps in the engineering and design services process include: PROJECT DEVELOPMENT The project development process can be a tortuous path through a maze of regulatory, contractual and financial barriers. Navigating this gauntlet successfully requires knowledge of the ways in which facility performance, technical constraints, and regulatory obligations coincide. Our direct experience bringing energy facilities from concept to operation enables us to optimize the path for you without sacrificing key outcomes. DETAILED ENGINEERING & DESIGN Waldron’s detailed engineering and design process is an orchestrated flow of information that proceeds from a comprehensive understanding of stakeholder goals to a set of plans and specifications that is specific to the project’s needs. We take a “no more and no less than is needed” approach: our multi-discipline in-house coordination process emphasizes comprehensive drawing sets with little to no delegated design, while our specifications are pared down to those requirements both specific to and essential to the project. The result is a design package truly ready for bidding and construction, which minimizes change orders and project delays by providing the clear direction that is required for an efficient construction process. CONSTRUCTION ADMINISTRATION Every construction project presents unique challenges. The key to success is working proactively with the vendors and trade subcontractors to navigate those challenges in a timely and cost-effective manner on behalf of the Owner. Waldron emphasizes productive relationships with all stakeholders, and adopts a responsive, flexible approach to overcoming obstacles and keeping the project on track. Because the starting point is a comprehensive, fully-coordinated design, our teams have the ability to quickly identify the impacts of design decisions on all project disciplines and resolve field challenges practically and efficiently.

  • FAA – EMERGENCY GENERATOR PROJECTS | Waldron

    < Back to all projects FAA – EMERGENCY GENERATOR PROJECTS LOCATION: Multiple Locations DESIGN START/COMPLETION: 2002 – 2010 SIZE & TECHNOLOGY: High Reliability Electrical Systems FIRM ROLE: Engineering Design Waldron served as the Engineer for a series of emergency/standby generator upgrades and/or replacements at radar sites across the United States for the Federal Aviation Administration. A typical project included an engine generator, automatic transfer switch, load bank, HVAC upgrades and a fuel tank/pump system.

  • NEWINGTON ENERGY | Waldron

    < Back to all projects NEWINGTON ENERGY LOCATION: Newington, NH IN-SERVICE: May 2004 SIZE & TECHNOLOGY: 2x-GE 7FA Combustion Turbines with dry, low NOx Combustors FIRM ROLE: Owner’s Engineer, Design Engineer, Commissioning Waldron Engineering was engaged to act as the Independent Engineer on behalf of the owner, Con Edison Development. The installed facility generates 535 MW of electricity using natural gas or No. 2 Fuel Oil. Emissions is controlled by using a combination of low NOx combustion and SCR in the HRSG. Waldron had a full-time presence on-site to supervise the design, construction, commissioning and testing of the plant on the owner’s behalf.

  • MILFORD REGIONAL MEDICAL CENTER MICROGRID | Waldron

    < Back to all projects MILFORD REGIONAL MEDICAL CENTER MICROGRID LOCATION: Milford, MA DESIGN START: January 2015 SIZE & TECHNOLOGY: 800 kW Reciprocating Engine IN-SERVICE: December 2015 FIRM ROLE: Engineering, Construction, Commissioning The installation of a new combined heat and power (CHP) system at the Milford Regional Medical Center was executed as a fast track project by Waldron. Milford was looking for cost savings and resiliency for their campus. The new CHP system included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. Heat from the jacket water system and the engine exhaust are utilized to produce 15 psig steam for the hospital low pressure system. Energy from the engine lube oil system was recovered and utilized for the domestic hot water system. The CHP system will provide operational cost savings and in the event of a power outage, could supplement the emergency diesel engines to provide power to the hospital. The project was completed in 10 months, from notice to proceed to utility acceptance testing. 600 kW and 600 kWh Energy Storage System (ESS) operating in parallel with the existing CHP and utility. The ESS has the capability to black start the CHP and together can operate isolated from the Grid. With this new ESS addition, Milford Hospital established a highly resilient microgrid system with the option to add PV or other renewable generations. This project is endorsed by MA Dept of Energy Resource (DOER) Resilience Program. An economic benefit of ESS, is that it is able to do peak shaving to reduce the overall energy costs. Scope of work included: Construction Permitting Balance of Point—Detailed Design Review CAT Supplied Equipment Submittals Elevated Gas Permit Variance Construction Commissioning

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