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  • HARVARD BLACKSTONE – BOILER 11 UPGRADE | Waldron

    < Back to all projects HARVARD BLACKSTONE – BOILER 11 UPGRADE DESIGN START/COMPLETION: November 2010 – June 2011 SIZE & TECHNOLOGY: 150,000 lb/hr dual fuel (natural gas and #6 oil), 400 psig steam boiler IN-SERVICE: November 2012 FIRM ROLE: EPC (Engineering, Procure, Construct), Commissioning In 2003, Harvard purchased the Blackstone Station in Cambridge, MA from NSTAR to insure a secure source of steam to serve the future campus expansion. Waldron was retained to provide technical due diligence for the purchase as well as develop a plan for Blackstone that would meet the Campus growth needs into 2020. The installation of Boiler 13 was the first step in the plan. After the successful installation of Boiler 13, the next step was the Boiler 11 upgrade. Waldron was once again brought on as the EPC contractor by Harvard University for the project. The project scope included an upgrade of the fuel delivery and control systems associated with Boiler 11 at Harvard’s Blackstone steam plant in Cambridge, MA. The proposed work involved a 150,000 lbs/hr dual fuel (natural gas and #6 oil), 400 psig steam boiler burner management and combustion control systems complete replacement. These upgrades modernized the fuel train and combustion controls for the industrial boiler which provides part of the Harvard campus steam supply.

  • FRITO-LAY MICROGRID | Waldron

    < Back to all projects FRITO-LAY MICROGRID LOCATION: Dayville, CT DESIGN START/COMPLETION: March 2008 – September 2009 SIZE & TECHNOLOGY: 4.5 MW Electric, 100,000 lb/hr steam gas turbine / HRSG IN-SERVICE: Fall 2009 FIRM ROLE: EPC (Engineering, Procure, Construct), Start-up, Commissioning, Close-Out In an effort to manage production costs in the Northeast, Frito-Lay chose to reduce overall energy costs by installing a combined heat and power plant at their Killingly, CT facility. Waldron was selected as the EPC contractor to install a gas turbine based CHP plant in a stand alone building adjacent to the manufacturing plant. The prime mover selected was the 4.5 MW Centaur 50 gas turbine, manufactured by Solar Turbines. Heat is recovered in a Rentech supplemental fired boiler that produces up to a peak steam output of 60,000 lb/hr. Integral in the boiler is a SCR system to control NOx emissions to 2.5 ppm at the stack. The plant was named a Pace Setting Plant in the Combined Cycle Journal, second quarter 2009.

  • P&G GILLETTE WORLD HEADQUARTERS CHP | Waldron

    < Back to all projects P&G GILLETTE WORLD HEADQUARTERS CHP LOCATION: Boston, MA DESIGN START: Winter 2009 DESIGN COMPLETION: Summer 2010 SIZE & TECHNOLOGY: 7.5 MW Taurus 70 with HRSG & SCR FIRM ROLE: Engineering, Procure, Construction Management and Commissioning IN-SERVICE: Summer 2011 Waldron was selected by P&G Gillette to expand their existing power plant by installing a new combined heat and power plant in a location that was occupied by an existing boiler. A multi-level plant design was developed with the prime mover selected as the 7.5 MW Solar Taurus 70 gas turbine that exhausted through a 100kph Rentech HRSG. Waldron was also awarded the construction management (CM) and procurement contract for the plant installation. Except for the turbine, gas compressor, and HRSG; Waldron supplied all plant auxiliary equipment and subcontracts to execute the plant installation. The CM scope included site work, soil remediation, driven piles, concrete foundations, demolition of existing plant interferences and boiler, abatement, structural steel installation, major & auxiliary equipment installation, piping & insulation, aqueous ammonia tank, fire suppression, fire alarm, architectural finishes, electrical distribution, and instrumentation and controls. In addition, Waldron performed the start-up & commissioning of the plant. Throughout the project there was continued added scope due to unforeseen conditions with an expectation of zero changes to the schedule. Waldron also had changing utility interconnect requirements which led to impacts on the design. In addition, Waldron successfully navigated Boston permitting changes during the certification of occupancy process. Waldron’s work on Gillette proved to be very challenging. After many curveballs, we met those challenges successfully. For example, Waldron had to perform the demolition and erect structural steel inside the operating plant—a plant that could not have any unplanned outages. We also had to be creative in planning and executing construction operations during severe weather conditions in order to make a large cut in the existing building envelope during the winter months in Boston. Existing sensitive equipment and systems installed in the construction path had to be protected from construction activities. As a scheduling challenge, Waldron had to coordinate weekend fire alarm testing and the permit closeout process between the vendors, the subcontractors, the Boston Fire Department and P&G – which in and of itself is no small task. It is worthy to remember that the plant had to stay operational at all times to support the manufacturing of P&G Gillette products. Waldron and our subcontractors planned and worked many major holiday weekends to suit the few plant planned outage schedules. Waldron worked closely with the client and building owner during the commissioning process to overcome impacts to the newly installed equipment from utility harmonics.

  • MIT LINCOLN LABORATORY FEASIBILITY STUDY | Waldron

    < Back to all projects MIT LINCOLN LABORATORY FEASIBILITY STUDY LOCATION: Bedford, MA PROJECT START: October 2019 PROJECT COMPLETION: April 2020 FIRM ROLE: Feasibility Study MIT Lincoln Laboratory (MITLL) is a federally funded research and development center chartered to apply advanced technology to problems of national security. MITLL occupies ~2.5 million GSF. Of that 2.5M GSF, 2.0M GSF is located on 110 acres (20 acres of which are MIT property) on the eastern perimeter of Hanscom Air Force Base. The majority of the campus buildings were constructed during the 1950s and 1960s. The last major building, Building S, was completed in 1994. MITLL is in the process of reviewing its real estate needs as well as beginning the implementation of a series of phased projects that will reshape the campus. MITLL is planning a complete revitalization of the campus which includes numerous new facilities. Waldron was retained to develop a Utility Master Plan to support both the new and existing facilities. The plan includes our hybrid approach to central plants, combining solar PV, battery energy storage system and trigeneration into a single centralized plant that will minimize utility cost, minimize greenhouse gas impacts, and provide for 100% supply of utilities in the event of a utility outage.

  • JAMAICA PRIVATE POWER COMPANY | Waldron

    < Back to all projects JAMAICA PRIVATE POWER COMPANY LOCATION: Rockford, Jamaica DESIGN START: 1993 IN-SERVICE: Commercial Operation, Q1 – 1998 SIZE & TECHNOLOGY: 64 MW Heavy Fuel Oil (HFO) Slow Speed Diesel Engines with Condensing Steam, Turbine Generator FIRM ROLE: Owner’s Engineer, Start-Up and Commissioning Waldron Engineering was engaged to develop a design concept and technical specification to enable the owner to solicit turnkey construction bids. Subsequent to the initial work, we were retained to start-up; commission and performance test this facility. Waldron acted as the Owner’s Engineer – involved in the project development phase and assisted the owner to develop an EPC RFP and EPC bid evaluation, along with reviewing contractor design and construction submittals. Waldron participated in the project design and construction meetings. In the start-up and commissioning phase Waldron assisted with the equipment start-up crew to start-up the major equipment, develop commissioning plans and performed system commissioning tasks. Waldron also developed the facility performance test protocol, analyzed performance test results and developed the final performance test report. The facility contains two MAN slow speed 30 MW reciprocating engines exhausting into two pressure forced circulation heat recovery steam generators and one 4 MW steam turbine.

  • NATIONAL INSTITUTES OF HEALTH | Waldron

    < Back to all projects NATIONAL INSTITUTES OF HEALTH LOCATION: Bethesda, MD STUDY DATE: May 2016 – April 2017 SIZE & TECHNOLOGY: Combustion Turbine, Chilled Water Storage, Electrical Distribution System FIRM ROLE: Feasibility Study NAICS: 541330, 237130, 237120, 236220, 221112, 221117, 221118, 221121, 221122 Waldron performed a comprehensive utility study for NIH to evaluate the possibility of expanding the existing utility plant. The campus is presently served by a nominal 23 MW cogeneration facility, which is located adjacent to an existing thermal plant consisting of 60,000 tons of nameplate chilled water production capacity, with both steam and electric motor driven chilling capabilities, and five boilers with a nameplate production capacity of 800 kpph. Waldron developed a model for the entire campus utilizing existing utility data, and taking into account infrastructure upgrade projects that were planned, but not yet implemented, including an upgrade to the existing combustion turbine, a modification to the campus electrical distribution system, and the introduction of approximately 8 million gallons of chilled water storage. As part of the analysis Waldron reviewed fuel supply opportunities with local utility, identified electrical switchgear upgrades that would be required to support a new cogeneration option, and analyzed multiple sizes and types of generation to identify the optimal technology and size for additional on-site power generation. As part of the analysis, Waldron reviewed air emission constraints on generator sizing as well.

  • FAA – EMERGENCY GENERATOR PROJECTS | Waldron

    < Back to all projects FAA – EMERGENCY GENERATOR PROJECTS LOCATION: Multiple Locations DESIGN START/COMPLETION: 2002 – 2010 SIZE & TECHNOLOGY: High Reliability Electrical Systems FIRM ROLE: Engineering Design Waldron served as the Engineer for a series of emergency/standby generator upgrades and/or replacements at radar sites across the United States for the Federal Aviation Administration. A typical project included an engine generator, automatic transfer switch, load bank, HVAC upgrades and a fuel tank/pump system.

  • CLAYVILLE PEAKING PLANT | Waldron

    < Back to all projects CLAYVILLE PEAKING PLANT LOCATION: Vineland, NJ DESIGN START/COMPLETION: Spring 2014 – Spring 2015 SIZE & TECHNOLOGY: 64 MW Trent 60 Gas Turbine / Dilution Air SCR / Natural Gas Compression / Utility Sub-Station IN-SERVICE: Spring 2015 FIRM ROLE: Engineering Waldron was selected as the Engineer of Record for the design of a new peaking facility located adjacent to the Atlantic City Electric Clayville Substation in Vineland, NJ. With the success of the Waldron designed Howard Down Unit #11 project, Vineland Municipal Electric Utility chose to further increase capacity within their service territory. The option was exercised for the purchase of a second Trent 60, SC and natural gas compressor. Waldron developed a detailed design package around the Trent 60 engine and substation interconnection. In addition, Waldron supported VMEU in the selection and oversight of a general contractor to implement our design. The plant was in-service in the Fall of 2015.

  • MILFORD REGIONAL MEDICAL CENTER MICROGRID | Waldron

    < Back to all projects MILFORD REGIONAL MEDICAL CENTER MICROGRID LOCATION: Milford, MA DESIGN START: January 2015 SIZE & TECHNOLOGY: 800 kW Reciprocating Engine IN-SERVICE: December 2015 FIRM ROLE: Engineering, Construction, Commissioning The installation of a new combined heat and power (CHP) system at the Milford Regional Medical Center was executed as a fast track project by Waldron. Milford was looking for cost savings and resiliency for their campus. The new CHP system included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. Heat from the jacket water system and the engine exhaust are utilized to produce 15 psig steam for the hospital low pressure system. Energy from the engine lube oil system was recovered and utilized for the domestic hot water system. The CHP system will provide operational cost savings and in the event of a power outage, could supplement the emergency diesel engines to provide power to the hospital. The project was completed in 10 months, from notice to proceed to utility acceptance testing. 600 kW and 600 kWh Energy Storage System (ESS) operating in parallel with the existing CHP and utility. The ESS has the capability to black start the CHP and together can operate isolated from the Grid. With this new ESS addition, Milford Hospital established a highly resilient microgrid system with the option to add PV or other renewable generations. This project is endorsed by MA Dept of Energy Resource (DOER) Resilience Program. An economic benefit of ESS, is that it is able to do peak shaving to reduce the overall energy costs. Scope of work included: Construction Permitting Balance of Point—Detailed Design Review CAT Supplied Equipment Submittals Elevated Gas Permit Variance Construction Commissioning

  • NATICK SOLDIER SYSTEMS CENTER | Waldron

    < Back to all projects NATICK SOLDIER SYSTEMS CENTER LOCATION: Natick, MA STUDY DATE: May 2017 – July 2019 FIRM ROLE: Feasibility Study NAICS: 541330, 237130, 237120, 236220, 221112, 221117, 221118, 221121, 221122 Waldron performed a study on the behalf of Constellation to evaluate the installation of a CHP plant at the NSSC campus. The basis for the study was an hourly utility model that was developed from utility load and cost information supplied by NSSC. The objective of the project was to determine the optimal-sized prime mover, evaluate the financial performance of the project, and develop a cost estimate to construct and commission the facility. Waldron also evaluated the utility modifications and interface changes required to operate the facility electrically as a Microgrid with thermal distribution loops. The recommended configuration is proceeding as a third party paid ESPC project.

  • MRMC BATTERY ENERGY STORAGE SYSTEM | Waldron

    < Back to all projects MRMC BATTERY ENERGY STORAGE SYSTEM LOCATION: Milford, MA DESIGN START: November 2018 IN SERVICE: January 2020 SIZE & TECHNOLOGY: 710 kW/510 kW-Hr FIRM ROLE: Engineering, Construction Management and Commissioning The installation of a Battery Energy Storage System at the Milford Regional Medical Center was executed as an EPC (Engineer-Procure-Construct) project. Milford was looking for resiliency and peak demand reduction for their campus. The new BESS supplements operation of the existing CHP system which included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. The now Hybrid-CHP system will provide operational cost savings and in the event of a power outage, it could supplement the emergency diesel engines to provide power to the hospital. The project was installed in association with the MA-DOER. Scope of work included: Engineering and Design Procurement Permitting Construction Commissioning Turn-over

  • BRIGHAM & WOMEN’S HOSPITAL MICROGRID | Waldron

    < Back to all projects BRIGHAM & WOMEN’S HOSPITAL MICROGRID DESIGN START/COMPLETION: February 2013 – July 2014 SIZE & TECHNOLOGY: 4 MW Reciprocating Engine Generator, 125 psig Waste Heat Boiler, Jacket Water Heat Recovery, (2) 700 BHP Firetube Boilers IN-SERVICE: Summer 2016 FIRM ROLE: Feasibility Study, Schematic Design, Design Development, Detailed Design Waldron Engineering & Construction, Inc. performed an initial feasibility study for Brigham and Women’s Hospital (BWH) to evaluate the feasibility and economic value of installing a Combined Heat and Power Plant (CHP) in their new Brigham’s Building for the Future (BBF). The primary purpose for the CHP was to provide operational cost savings to the hospital and a level of resiliency to serve the energy needs of the facility. In addition to studying various CHP technologies, including combustion turbine generator and reciprocating engine generators, Waldron appraised the value of supplying electrical and thermal energy not only to the new BBF building, but also to the neighboring Shapiro building which is part of the Brigham and Women’s Hospital campus. Upon identifying that a 4 MW reciprocating engine based CHP was the optimal size and technology to serve the two buildings, Waldron executed the detailed design of the entire central energy plant. Waldron served as the engineer of record for the project which included a 4 MW recip-engine based CHP plant with dual fuel firetube boilers that were installed in the basement of Brigham & Women’s Hospital Building for the Future in Boston.

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